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wa-新型自動化噴漆原來是這樣運行的

發布時間:2022-05-20 11:21:47  瀏覽次數:

自(zi)動(dong)(dong)(dong)化噴(pen)(pen)漆,也叫自(zi)動(dong)(dong)(dong)噴(pen)(pen)涂(tu)(tu),是一種運用先進的(de)(de)電子控(kong)制(zhi)技術和(he)(he)(he)機械(xie)傳(chuan)動(dong)(dong)(dong)技術,自(zi)動(dong)(dong)(dong)控(kong)制(zhi)涂(tu)(tu)料的(de)(de)噴(pen)(pen)涂(tu)(tu)過程,并保(bao)證噴(pen)(pen)涂(tu)(tu)質(zhi)量的(de)(de)一種新興(xing)涂(tu)(tu)裝技術。 自(zi)動(dong)(dong)(dong)噴(pen)(pen)漆有(you)很多優點(dian): 1、提高了(le)(le)工作(zuo)效率,能使噴(pen)(pen)涂(tu)(tu)人員從繁重的(de)(de)體力勞動(dong)(dong)(dong)和(he)(he)(he)危險環(huan)境中解放出(chu)來; 2、減(jian)少了(le)(le)勞動(dong)(dong)(dong)強度和(he)(he)(he)改善了(le)(le)勞動(dong)(dong)(dong)條件,實現了(le)(le)機械(xie)化、自(zi)動(dong)(dong)(dong)化操作(zuo); 3、噴(pen)(pen)漆質(zhi)量好(hao),噴(pen)(pen)涂(tu)(tu)表面光(guang)潔度高,可獲得平整美(mei)觀的(de)(de)效果(guo); 4、噴(pen)(pen)漆效率高,噴(pen)(pen)幅(fu)寬; 5、自(zi)動(dong)(dong)(dong)化程度高,可減(jian)少和(he)(he)(he)避免(mian)人為因(yin)素的(de)(de)影響。 6、有(you)利于環(huan)境保(bao)護。避免(mian)了(le)(le)手工噴(pen)(pen)涂(tu)(tu)中易產生的(de)(de)粉塵污染(ran)和(he)(he)(he)環(huan)境噪聲污染(ran); 7、適合大批量產品的(de)(de)涂(tu)(tu)裝作(zuo)業。

    • 一、噴涂系統組成

      1.供漆(qi)(qi)管:該(gai)管采(cai)用鋼(gang)管,可以(yi)(yi)將油漆(qi)(qi)輸送到噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)槍(qiang)內,也可以(yi)(yi)直接在鋼(gang)管上(shang)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)。 2.噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)室:該(gai)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)室由噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)槍(qiang)、噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)槍(qiang)底座(zuo)、調漆(qi)(qi)臺、噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)嘴等組成。 3.噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)槍(qiang):該(gai)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)槍(qiang)主(zhu)要用于噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)中(zhong)(zhong)大面積(ji)的工件,可分為(wei)大直徑(10 cm以(yi)(yi)上(shang))、中(zhong)(zhong)直徑(10 cm以(yi)(yi)下)和小直徑(1 cm以(yi)(yi)下)三種(zhong)型(xing)號。 4.氣動控制(zhi)(zhi)系統:該(gai)系統用于控制(zhi)(zhi)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)槍(qiang)的運行速度、壓力、角度等。 5.供漆(qi)(qi)器:該(gai)供漆(qi)(qi)器主(zhu)要用于將油漆(qi)(qi)均勻地噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)在工件表面上(shang)。

    • 二、噴粉系統

      噴(pen)(pen)(pen)(pen)(pen)粉(fen)系統由(you)(you)供(gong)粉(fen)、卸(xie)(xie)粉(fen)和回(hui)收(shou)三大部分組成。在供(gong)粉(fen)部分,主(zhu)要是將涂(tu)料(liao)(liao)噴(pen)(pen)(pen)(pen)(pen)到被涂(tu)工件(jian)表(biao)(biao)面(mian)的(de)設備,它由(you)(you)管道(dao)和噴(pen)(pen)(pen)(pen)(pen)粉(fen)器(qi)(qi)組成。管道(dao)上有(you)各種閥門(men),以便于空氣從管道(dao)中排出;噴(pen)(pen)(pen)(pen)(pen)粉(fen)器(qi)(qi)由(you)(you)噴(pen)(pen)(pen)(pen)(pen)嘴和噴(pen)(pen)(pen)(pen)(pen)槍組成,噴(pen)(pen)(pen)(pen)(pen)嘴是噴(pen)(pen)(pen)(pen)(pen)涂(tu)裝(zhuang)置(zhi)中最關鍵的(de)部件(jian),它的(de)設計(ji)應使涂(tu)料(liao)(liao)霧化充分、均勻(yun)并與工件(jian)表(biao)(biao)面(mian)能良好的(de)接觸。噴(pen)(pen)(pen)(pen)(pen)槍一般為(wei)雙頭或三頭噴(pen)(pen)(pen)(pen)(pen)槍,以保(bao)證(zheng)噴(pen)(pen)(pen)(pen)(pen)涂(tu)質量。噴(pen)(pen)(pen)(pen)(pen)粉(fen)系統一般包括供(gong)粉(fen)和卸(xie)(xie)粉(fen)兩部分。在卸(xie)(xie)粉(fen)部分主(zhu)要是將噴(pen)(pen)(pen)(pen)(pen)到工件(jian)表(biao)(biao)面(mian)的(de)涂(tu)料(liao)(liao)卸(xie)(xie)下來。

    • 三、輸送系統

      輸送系統主要是指輸送漆(qi)液的(de)(de)設備,它(ta)的(de)(de)作用是將(jiang)工(gong)件送到指定(ding)的(de)(de)地方。

    • 四、控制系統

      自動化噴(pen)(pen)漆(qi)控(kong)制(zhi)(zhi)系統一(yi)般分為兩大類,一(yi)是(shi)控(kong)制(zhi)(zhi)器(qi),二是(shi)執(zhi)行(xing)器(qi)。控(kong)制(zhi)(zhi)器(qi)是(shi)整個(ge)系統的(de)大腦,負責整個(ge)系統的(de)運行(xing)。執(zhi)行(xing)器(qi)是(shi)將控(kong)制(zhi)(zhi)器(qi)發(fa)出的(de)指令,通過機械或(huo)電氣(qi)等(deng)設備完(wan)成(cheng)對(dui)設備的(de)控(kong)制(zhi)(zhi)。 自動噴(pen)(pen)漆(qi)控(kong)制(zhi)(zhi)系統由(you)檢測(ce)裝置、執(zhi)行(xing)機構、控(kong)制(zhi)(zhi)單元(yuan)和(he)操(cao)(cao)作終(zhong)(zhong)端組成(cheng),其功能為: 1.對(dui)噴(pen)(pen)漆(qi)設備進行(xing)檢測(ce)和(he)控(kong)制(zhi)(zhi); 4.對(dui)產品(pin)進行(xing)檢測(ce)和(he)處(chu)理; 5.操(cao)(cao)作人員可以通過終(zhong)(zhong)端界面看到整個(ge)生產過程。

    • 五、操作(zuo)及安全(quan)保護(hu)系統

      1、安全(quan)(quan)(quan)(quan)保護(hu)系(xi)(xi)統(tong):(1)工(gong)(gong)(gong)件(jian)在(zai)輸(shu)送(song)帶上移(yi)動時(shi),必須有安全(quan)(quan)(quan)(quan)裝置(如:緩沖器);(2)工(gong)(gong)(gong)件(jian)在(zai)輸(shu)送(song)帶上移(yi)動時(shi),速度必須有安全(quan)(quan)(quan)(quan)裝置;(3)工(gong)(gong)(gong)件(jian)在(zai)輸(shu)送(song)帶上移(yi)動時(shi),嚴禁人(ren)員通(tong)過。 2、故障(zhang)(zhang)檢(jian)測及(ji)報警系(xi)(xi)統(tong):(1)設(she)備出現故障(zhang)(zhang)時(shi),顯(xian)示相應故障(zhang)(zhang)的位置;(2)報警功能:設(she)備出現故障(zhang)(zhang)時(shi),發出報警信(xin)息。 3、自動化噴漆生產(chan)線的安全(quan)(quan)(quan)(quan)保護(hu)系(xi)(xi)統(tong)主要是(shi)針對(dui)機器人(ren)、控制(zhi)(zhi)器、傳感器及(ji)工(gong)(gong)(gong)藝設(she)備等的安全(quan)(quan)(quan)(quan)保護(hu),以(yi)防止(zhi)意(yi)外事故的發生。 4、工(gong)(gong)(gong)作人(ren)員與噴涂(tu)機器人(ren)之間采(cai)用視頻(pin)信(xin)號連接,以(yi)保證工(gong)(gong)(gong)作人(ren)員對(dui)噴涂(tu)機器人(ren)的操作控制(zhi)(zhi),在(zai)實(shi)際(ji)的工(gong)(gong)(gong)作中,也可以(yi)采(cai)用 PLC控制(zhi)(zhi)系(xi)(xi)統(tong)對(dui)整(zheng)個(ge)噴涂(tu)過程進(jin)行(xing)控制(zhi)(zhi)。


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