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噴漆房確切的稱呼應該是“噴烤漆房”,是用來對被噴涂件提供一個相對封閉、潔凈的又可以保持一定溫度的空間的場所。噴漆房按照漆霧處理方式可以簡單分為干式噴漆房和濕式噴漆房兩種。而濕式噴漆房又可分為水簾式噴漆房、無泵水幕式噴漆房、水旋式噴漆房三種。常見的四大噴漆房分別為:干式噴漆房、水簾噴漆房、無泵水幕式噴漆房、水旋式噴漆房。下面給大家介紹一下這四大噴漆房。
1. 水簾噴漆房
水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)噴(pen)(pen)漆房(fang)為(wei)濕法處理(li)設(she)備,設(she)備前面(mian)為(wei)水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban),水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban)上面(mian)為(wei)溢(yi)流槽,水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban)后(hou)面(mian)為(wei)多(duo)級水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)過(guo)濾(lv)器。噴(pen)(pen)漆時(shi),進(jin)入噴(pen)(pen)漆室的(de)漆霧(wu)首先與水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)相遇,被沖刷到(dao)(dao)水(shui)(shui)(shui)(shui)(shui)箱內。其余漆霧(wu)在通過(guo)多(duo)級水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)過(guo)濾(lv)器時(shi)被攔(lan)截在水(shui)(shui)(shui)(shui)(shui)中(zhong)。水(shui)(shui)(shui)(shui)(shui)箱內的(de)水(shui)(shui)(shui)(shui)(shui)由水(shui)(shui)(shui)(shui)(shui)泵(beng)提升到(dao)(dao)水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)及多(duo)級水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)過(guo)濾(lv)器頂的(de)溢(yi)水(shui)(shui)(shui)(shui)(shui)槽,溢(yi)流到(dao)(dao)水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban)上形成水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)。 水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)噴(pen)(pen)漆房(fang)室內為(wei)不(bu)銹鋼水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)板(ban),水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)板(ban)結構設(she)計先進(jin)合理(li),保(bao)證室內氣流速度、提高(gao)涂裝上漆率(lv)和(he)(he)殘漆捕捉率(lv)。并使(shi)水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)層均(jun)勻,連(lian)續(xu)、可靠、無(wu)中(zhong)斷帶無(wu)水(shui)(shui)(shui)(shui)(shui)花飛濺(jian)。渦卷裝 置(zhi)(zhi),氣水(shui)(shui)(shui)(shui)(shui)分離(li)擋板(ban)的(de)可組拼,拆卸設(she)置(zhi)(zhi)方(fang)式能(neng)充分洗滌分離(li)殘漆和(he)(he)汽水(shui)(shui)(shui)(shui)(shui),可以(yi)達(da)到(dao)(dao)凈化環(huan)境和(he)(he)方(fang)便(bian)有效解決(jue)板(ban)上漆渣清理(li)保(bao)全(quan)問題,特(te)別方(fang)便(bian)維護保(bao)養(yang)。
水(shui)簾噴漆房是由室體、水(shui)槽、不(bu)銹鋼水(shui)簾板、水(shui)循環系(xi)統(tong)(tong)、抽風過濾系(xi)統(tong)(tong)等組成(cheng),正常完成(cheng)工件噴涂的(de)同時能有效防(fang)止(zhi)廢漆排放(fang)而污染環境。
水(shui)(shui)(shui)簾(lian)噴(pen)漆(qi)(qi)(qi)(qi)室工(gong)作原理:工(gong)件(jian)通過懸掛輸送機(ji)送入(ru)噴(pen)漆(qi)(qi)(qi)(qi)室,或用(yong)(yong)工(gong)作臺轉臺放置工(gong)件(jian)。操作者用(yong)(yong)手(shou)持式靜電噴(pen)漆(qi)(qi)(qi)(qi)槍(qiang)或固定式旋杯(bei)噴(pen)漆(qi)(qi)(qi)(qi)槍(qiang)對工(gong)件(jian)進行噴(pen)涂作業使用(yong)(yong)靜電噴(pen) 槍(qiang),漆(qi)(qi)(qi)(qi)霧捕(bu)集效果好。飛散的(de)過噴(pen)漆(qi)(qi)(qi)(qi)霧隨氣(qi)(qi)流吸(xi)引至水(shui)(shui)(shui)幕(mu)凈化,再(zai)經噴(pen)淋凈化后(hou),經氣(qi)(qi)水(shui)(shui)(shui)分離裝(zhuang)置,將凈化后(hou)的(de)氣(qi)(qi)體(ti)排(pai)出室外。由水(shui)(shui)(shui)幕(mu)捕(bu)捉到的(de)漆(qi)(qi)(qi)(qi)霧隨水(shui)(shui)(shui)流瀉入(ru)盛(sheng)水(shui)(shui)(shui)池(chi),經水(shui)(shui)(shui)泵抽吸(xi)過濾,油漆(qi)(qi)(qi)(qi)殘(can)渣浮于(yu)水(shui)(shui)(shui)面。然后(hou)將油漆(qi)(qi)(qi)(qi)凝聚(ju)劑加入(ru)水(shui)(shui)(shui)池(chi)內,油漆(qi)(qi)(qi)(qi)殘(can)渣即行凝聚(ju)成疏松團塊,然后(hou)用(yong)(yong)盛(sheng)器舀出集中處(chu)理,保持水(shui)(shui)(shui)質清潔,從(cong)而完成漆(qi)(qi)(qi)(qi)霧凈化目的(de)。
水簾噴漆房應用范圍:機械、汽車配件、金屬制品、裝飾件、家電、家具等行業的工件噴涂。 水簾噴漆室適用:單側噴涂,也可多臺組合后進行雙面噴涂。
2. 干式噴漆房
干式(shi)(shi)噴(pen)漆(qi)房是(shi)目(mu)前公認(ren)的(de)技術(shu)上完備的(de)噴(pen)漆(qi)室之(zhi)一,它改變了老式(shi)(shi)噴(pen)漆(qi)室工作區污染嚴(yan)重、漆(qi)霧(wu)處(chu)理(li)能(neng)力差、安全性(xing)(xing)差、性(xing)(xing)能(neng)不(bu)穩定、不(bu)能(neng)滿足環保要求等(deng)狀 況。干式(shi)(shi)噴(pen)漆(qi)房具(ju)有(you)設計先進、結構合理(li)、外形美(mei)觀、漆(qi)霧(wu)處(chu)理(li)效率較高、性(xing)(xing)能(neng)穩定、安全可靠、剛性(xing)(xing)強度好,照明(ming)無陰影(ying)等(deng)優(you)點(dian)。干式(shi)(shi)噴(pen)漆(qi)房主要由室體 系(xi)(xi)(xi)統、被動進風(feng)過濾系(xi)(xi)(xi)統、漆(qi)霧(wu)過濾系(xi)(xi)(xi)統、有(you)機廢氣處(chu)理(li)系(xi)(xi)(xi)統、抽排風(feng)系(xi)(xi)(xi)統、照明(ming)系(xi)(xi)(xi)統、控制系(xi)(xi)(xi)統等(deng)部分組成。
干式(shi)噴(pen)漆(qi)房的(de)優點:結構(gou)簡單,通風(feng)量和風(feng)壓均勻,涂(tu)料損(sun)耗小,涂(tu)覆(fu)效率高。由于不(bu)(bu)使用(yong)水,不(bu)(bu)必(bi)進行廢水處理,運(yun)行費用(yong)低。改變噴(pen)漆(qi)室不(bu)(bu)在有水和油污(wu)。
3. 水旋噴漆房:
水旋噴(pen)(pen)漆房是采用上送(song)風下抽風,漆霧捕集裝置在噴(pen)(pen)漆房的下方,適用于大(da)中型(xing)工件。以(yi)水作(zuo)為介質,采用上送(song)風下抽風的方式,使漆霧與水在噴(pen)(pen)漆室下部充分混合的漆霧處理設備。水旋噴(pen)(pen)漆室平(ping)面可大(da)可小,適合于大(da)中型(xing)工件的高級噴(pen)(pen)涂。
水(shui)旋(xuan)噴(pen)漆(qi)房工(gong)作原(yuan)理(li):新鮮空(kong)氣(qi)(qi)通過空(kong)調送風裝置送入(ru)水(shui)旋(xuan)噴(pen)漆(qi)室(shi)(shi)室(shi)(shi)體頂部的(de)均(jun)(jun)壓(ya)室(shi)(shi),經(jing)均(jun)(jun)流調節(jie)器(qi)和過濾層后,以0.45m/s的(de) 端面風速均(jun)(jun)勻地送入(ru)室(shi)(shi)體內,自(zi)上而下(xia),將工(gong)件(jian)置入(ru)具有一定(ding)風速的(de)均(jun)(jun)流層中,使(shi)(shi)(shi)飛濺(jian)的(de)廢漆(qi)霧(wu)(wu)壓(ya)入(ru)水(shui)旋(xuan)噴(pen)漆(qi)室(shi)(shi)水(shui)旋(xuan)器(qi),水(shui)在高速氣(qi)(qi)流的(de)沖(chong)擊下(xia)被(bei)霧(wu)(wu)化后和廢漆(qi)霧(wu)(wu)充 分混合,從而使(shi)(shi)(shi)漆(qi)霧(wu)(wu)被(bei)吸引(yin)到水(shui)中而帶走,含水(shui)份(fen)的(de)空(kong)氣(qi)(qi)再經(jing)氣(qi)(qi)水(shui)分離后,潔凈(jing)的(de)空(kong)氣(qi)(qi)經(jing)排風系(xi)統送入(ru)大氣(qi)(qi)中,其漆(qi)霧(wu)(wu)的(de)凈(jing)化率≥98% ;而含漆(qi)霧(wu)(wu)的(de)水(shui)流入(ru)循環(huan)水(shui)池(chi),通過凝(ning)聚(ju)(ju)凈(jing)化(水(shui)中定(ding)期(qi)(qi)添加(jia)專用凝(ning)聚(ju)(ju)劑)后由循環(huan)泵(beng)送入(ru)到噴(pen)漆(qi)室(shi)(shi)循環(huan)使(shi)(shi)(shi)用,漂浮(fu)的(de)漆(qi)渣定(ding)期(qi)(qi)撈出后進行深埋或焚燒處理(li)。
水旋噴漆(qi)房應(ying)用(yong)(yong)范圍:家(jia)用(yong)(yong)電(dian)器(qi)、自行車、家(jia)用(yong)(yong)及商用(yong)(yong)鋼家(jia)具、汽車、摩托車零部件及表面噴涂(tu)、儀(yi)器(qi)儀(yi)表外殼,電(dian)器(qi)柜、農用(yong)(yong)機械、運動(dong)器(qi)材、其它。
4. 無泵水幕噴漆房(fang)
無(wu)(wu)泵水(shui)(shui)(shui)(shui)(shui)幕(mu)噴漆房采用空氣(qi)(qi)(qi)(qi)誘導提(ti)水(shui)(shui)(shui)(shui)(shui)形(xing)成(cheng)(cheng)(cheng)循(xun)(xun)(xun)環(huan)(huan)水(shui)(shui)(shui)(shui)(shui)幕(mu)。含(han)有漆霧(wu)(wu)的(de)(de)空氣(qi)(qi)(qi)(qi)在與水(shui)(shui)(shui)(shui)(shui)幕(mu)撞擊(ji)后,穿過水(shui)(shui)(shui)(shui)(shui)簾進入氣(qi)(qi)(qi)(qi)水(shui)(shui)(shui)(shui)(shui)通道,與通道里的(de)(de)水(shui)(shui)(shui)(shui)(shui)產生強(qiang)烈的(de)(de)混合(he)(he),當進入集氣(qi)(qi)(qi)(qi)箱(xiang)(xiang)后,流速突然降低(di),氣(qi)(qi)(qi)(qi)水(shui)(shui)(shui)(shui)(shui)分離,空氣(qi)(qi)(qi)(qi)通過擋水(shui)(shui)(shui)(shui)(shui)板(ban)后,被排(pai)風(feng)機(ji) 排(pai)放到大氣(qi)(qi)(qi)(qi)中;而被分離的(de)(de)水(shui)(shui)(shui)(shui)(shui)在集氣(qi)(qi)(qi)(qi)箱(xiang)(xiang)匯集后流入溢(yi)(yi)水(shui)(shui)(shui)(shui)(shui)槽(cao),水(shui)(shui)(shui)(shui)(shui)從(cong)溢(yi)(yi)水(shui)(shui)(shui)(shui)(shui)槽(cao)溢(yi)(yi)流到泛(fan)水(shui)(shui)(shui)(shui)(shui)板(ban)上形(xing)成(cheng)(cheng)(cheng)水(shui)(shui)(shui)(shui)(shui)幕(mu),流回水(shui)(shui)(shui)(shui)(shui)箱(xiang)(xiang)。循(xun)(xun)(xun)環(huan)(huan)水(shui)(shui)(shui)(shui)(shui)中添加特殊的(de)(de)絮凝劑,改變(bian)漆霧(wu)(wu)的(de)(de)粘(zhan)附狀(zhuang)況,使漆霧(wu)(wu)結(jie)成(cheng)(cheng)(cheng)渣(zha)塊,便(bian)于清理。 原(yuan)理:利用排(pai)風(feng)高速誘導提(ti)水(shui)(shui)(shui)(shui)(shui),將排(pai)風(feng)系(xi)(xi)(xi)統(tong)與提(ti)水(shui)(shui)(shui)(shui)(shui)系(xi)(xi)(xi)統(tong)合(he)(he)二為一,形(xing)成(cheng)(cheng)(cheng)無(wu)(wu)泵的(de)(de)水(shui)(shui)(shui)(shui)(shui)循(xun)(xun)(xun)環(huan)(huan)系(xi)(xi)(xi)統(tong),即省(sheng)去(qu)了整個水(shui)(shui)(shui)(shui)(shui)泵循(xun)(xun)(xun)環(huan)(huan)供(gong)水(shui)(shui)(shui)(shui)(shui)系(xi)(xi)(xi)統(tong), 簡(jian)(jian)化了結(jie)構(gou),減少了占地面積;實現(xian)無(wu)(wu)泵循(xun)(xun)(xun)環(huan)(huan)供(gong)水(shui)(shui)(shui)(shui)(shui)后,克服了現(xian)有各類水(shui)(shui)(shui)(shui)(shui)泵供(gong)水(shui)(shui)(shui)(shui)(shui)系(xi)(xi)(xi)統(tong)容易漆渣(zha)堵(du)塞的(de)(de)致命缺陷,維(wei)護簡(jian)(jian)便(bian),設備(bei)性能可靠,不易出故(gu)障,使用方便(bian); 由于含(han)有漆霧(wu)(wu)的(de)(de)空氣(qi)(qi)(qi)(qi),經過水(shui)(shui)(shui)(shui)(shui)幕(mu)、水(shui)(shui)(shui)(shui)(shui)簾、以(yi)及氣(qi)(qi)(qi)(qi)水(shui)(shui)(shui)(shui)(shui)通道內與水(shui)(shui)(shui)(shui)(shui)霧(wu)(wu)的(de)(de)強(qiang)烈混和攪拌,形(xing)成(cheng)(cheng)(cheng)多級凈化過程,提(ti)高了凈化效(xiao)率 。
無泵(beng)水幕噴(pen)漆(qi)(qi)(qi)(qi)房工(gong)(gong)(gong)作(zuo)原理:工(gong)(gong)(gong)作(zuo)時工(gong)(gong)(gong)件置于(yu)前室(shi)(shi)(shi)(shi)(shi)內(nei)(nei)設(she)置的(de)(de)可(ke)旋(xuan)轉的(de)(de)工(gong)(gong)(gong)作(zuo)平臺上,噴(pen)漆(qi)(qi)(qi)(qi)工(gong)(gong)(gong)在(zai)前室(shi)(shi)(shi)(shi)(shi)內(nei)(nei)面對工(gong)(gong)(gong)件噴(pen)漆(qi)(qi)(qi)(qi),前室(shi)(shi)(shi)(shi)(shi)內(nei)(nei)由(you)于(yu)風機(ji)的(de)(de)抽吸作(zuo)用(yong)形成由(you)外(wai)而(er)內(nei)(nei)的(de)(de)氣流(liu),將噴(pen)漆(qi)(qi)(qi)(qi)形成的(de)(de)漆(qi)(qi)(qi)(qi)霧通過噴(pen)漆(qi)(qi)(qi)(qi)室(shi)(shi)(shi)(shi)(shi)處(chu)理后排(pai)出車(che)間(jian),保證車(che)間(jian)內(nei)(nei)及(ji)噴(pen)漆(qi)(qi)(qi)(qi)工(gong)(gong)(gong)工(gong)(gong)(gong)作(zuo)環境不被(bei)漆(qi)(qi)(qi)(qi)霧污染。同時,漆(qi)(qi)(qi)(qi)霧通過噴(pen)漆(qi)(qi)(qi)(qi)室(shi)(shi)(shi)(shi)(shi)時被(bei)水處(chu)理后排(pai)放。通過式前室(shi)(shi)(shi)(shi)(shi)應用(yong)于(yu)中小型工(gong)(gong)(gong)件大批量的(de)(de)噴(pen)漆(qi)(qi)(qi)(qi)作(zuo)業。工(gong)(gong)(gong)件用(yong)懸掛鏈從噴(pen)漆(qi)(qi)(qi)(qi)室(shi)(shi)(shi)(shi)(shi)的(de)(de)一(yi)側穿入噴(pen)漆(qi)(qi)(qi)(qi)室(shi)(shi)(shi)(shi)(shi),從另一(yi)側穿出,噴(pen)漆(qi)(qi)(qi)(qi)工(gong)(gong)(gong)在(zai)工(gong)(gong)(gong)件通過前室(shi)(shi)(shi)(shi)(shi)時完成噴(pen)漆(qi)(qi)(qi)(qi)工(gong)(gong)(gong)作(zuo)。