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噴漆房確切的稱呼應該是“噴烤漆房”,是用來對被噴涂件提供一個相對封閉、潔凈的又可以保持一定溫度的空間的場所。噴漆房按照漆霧處理方式可以簡單分為干式噴漆房和濕式噴漆房兩種。而濕式噴漆房又可分為水簾式噴漆房、無泵水幕式噴漆房、水旋式噴漆房三種。常見的四大噴漆房分別為:干式噴漆房、水簾噴漆房、無泵水幕式噴漆房、水旋式噴漆房。下面給大家介紹一下這四大噴漆房。
1. 水簾噴漆房
水(shui)(shui)(shui)(shui)(shui)(shui)簾(lian)噴(pen)漆(qi)房為(wei)(wei)濕法處理設備(bei),設備(bei)前(qian)面為(wei)(wei)水(shui)(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban),水(shui)(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban)上(shang)面為(wei)(wei)溢(yi)流槽,水(shui)(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban)后面為(wei)(wei)多(duo)級水(shui)(shui)(shui)(shui)(shui)(shui)簾(lian)過(guo)濾(lv)器。噴(pen)漆(qi)時,進入噴(pen)漆(qi)室(shi)的(de)漆(qi)霧首先與水(shui)(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)相遇,被(bei)沖刷到(dao)水(shui)(shui)(shui)(shui)(shui)(shui)箱(xiang)內(nei)(nei)。其余(yu)漆(qi)霧在通過(guo)多(duo)級水(shui)(shui)(shui)(shui)(shui)(shui)簾(lian)過(guo)濾(lv)器時被(bei)攔截在水(shui)(shui)(shui)(shui)(shui)(shui)中(zhong)。水(shui)(shui)(shui)(shui)(shui)(shui)箱(xiang)內(nei)(nei)的(de)水(shui)(shui)(shui)(shui)(shui)(shui)由水(shui)(shui)(shui)(shui)(shui)(shui)泵提升到(dao)水(shui)(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)及多(duo)級水(shui)(shui)(shui)(shui)(shui)(shui)簾(lian)過(guo)濾(lv)器頂的(de)溢(yi)水(shui)(shui)(shui)(shui)(shui)(shui)槽,溢(yi)流到(dao)水(shui)(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban)上(shang)形(xing)成水(shui)(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)。 水(shui)(shui)(shui)(shui)(shui)(shui)簾(lian)噴(pen)漆(qi)房室(shi)內(nei)(nei)為(wei)(wei)不銹(xiu)鋼(gang)水(shui)(shui)(shui)(shui)(shui)(shui)簾(lian)板(ban),水(shui)(shui)(shui)(shui)(shui)(shui)簾(lian)板(ban)結構設計先進合理,保(bao)證(zheng)室(shi)內(nei)(nei)氣流速度、提高涂裝上(shang)漆(qi)率和(he)殘漆(qi)捕(bu)捉率。并使水(shui)(shui)(shui)(shui)(shui)(shui)簾(lian)層均勻,連續、可靠、無(wu)中(zhong)斷帶無(wu)水(shui)(shui)(shui)(shui)(shui)(shui)花飛濺。渦卷裝 置(zhi),氣水(shui)(shui)(shui)(shui)(shui)(shui)分離擋板(ban)的(de)可組拼,拆卸設置(zhi)方(fang)式能充分洗滌分離殘漆(qi)和(he)汽水(shui)(shui)(shui)(shui)(shui)(shui),可以達到(dao)凈化環境和(he)方(fang)便有(you)效解(jie)決板(ban)上(shang)漆(qi)渣清(qing)理保(bao)全問題(ti),特別方(fang)便維護保(bao)養。
水簾(lian)噴(pen)漆(qi)(qi)房是(shi)由室體(ti)、水槽、不銹鋼水簾(lian)板、水循環(huan)系(xi)統、抽風過濾系(xi)統等組成,正常完成工件噴(pen)涂(tu)的同時能有效防止廢漆(qi)(qi)排(pai)放而污染環(huan)境。
水簾噴(pen)漆(qi)室(shi)(shi)工(gong)作(zuo)(zuo)原理(li):工(gong)件通過懸掛輸送(song)機送(song)入(ru)噴(pen)漆(qi)室(shi)(shi),或用工(gong)作(zuo)(zuo)臺(tai)轉(zhuan)臺(tai)放置工(gong)件。操作(zuo)(zuo)者用手(shou)持式靜電(dian)噴(pen)漆(qi)槍或固定(ding)式旋杯噴(pen)漆(qi)槍對工(gong)件進行噴(pen)涂(tu)作(zuo)(zuo)業使(shi)用靜電(dian)噴(pen) 槍,漆(qi)霧(wu)捕集(ji)效果好。飛散的過噴(pen)漆(qi)霧(wu)隨(sui)氣流吸(xi)引(yin)至水幕凈(jing)化(hua),再經(jing)噴(pen)淋凈(jing)化(hua)后,經(jing)氣水分離裝置,將凈(jing)化(hua)后的氣體排(pai)出室(shi)(shi)外。由水幕捕捉到的漆(qi)霧(wu)隨(sui)水流瀉(xie)入(ru)盛(sheng)水池,經(jing)水泵抽吸(xi)過濾,油漆(qi)殘渣(zha)浮于(yu)水面(mian)。然后將油漆(qi)凝聚(ju)劑加入(ru)水池內,油漆(qi)殘渣(zha)即行凝聚(ju)成疏(shu)松團塊,然后用盛(sheng)器(qi)舀(yao)出集(ji)中處理(li),保持水質(zhi)清(qing)潔,從而完成漆(qi)霧(wu)凈(jing)化(hua)目的。
水簾噴漆房應用范圍:機械、汽車配件、金屬制品、裝飾件、家電、家具等行業的工件噴涂。 水簾噴漆室適用:單側噴涂,也可多臺組合后進行雙面噴涂。
2. 干式噴漆房
干式噴(pen)(pen)漆(qi)房是目前公(gong)認的技術上完備的噴(pen)(pen)漆(qi)室(shi)之一(yi),它改(gai)變了(le)老式噴(pen)(pen)漆(qi)室(shi)工作區污染嚴重、漆(qi)霧處理(li)能(neng)力差、安全(quan)性(xing)差、性(xing)能(neng)不穩(wen)定(ding)、不能(neng)滿足(zu)環(huan)保要求等狀 況。干式噴(pen)(pen)漆(qi)房具有設計(ji)先(xian)進、結構合理(li)、外形美(mei)觀、漆(qi)霧處理(li)效率較高、性(xing)能(neng)穩(wen)定(ding)、安全(quan)可靠、剛(gang)性(xing)強度好,照(zhao)明無陰(yin)影等優點。干式噴(pen)(pen)漆(qi)房主要由室(shi)體(ti) 系統(tong)、被(bei)動進風過濾(lv)系統(tong)、漆(qi)霧過濾(lv)系統(tong)、有機廢氣(qi)處理(li)系統(tong)、抽排(pai)風系統(tong)、照(zhao)明系統(tong)、控制系統(tong)等部分組成。
干式(shi)噴(pen)漆房的優點:結構(gou)簡(jian)單,通(tong)風(feng)量和(he)風(feng)壓(ya)均勻,涂(tu)(tu)料損耗(hao)小(xiao),涂(tu)(tu)覆效(xiao)率(lv)高。由于(yu)不(bu)(bu)使用水(shui),不(bu)(bu)必進行廢水(shui)處(chu)理,運行費用低(di)。改變噴(pen)漆室(shi)不(bu)(bu)在有水(shui)和(he)油污。
3. 水旋噴(pen)漆(qi)房:
水(shui)旋(xuan)噴(pen)漆(qi)房是采用(yong)上送風下(xia)(xia)(xia)抽風,漆(qi)霧(wu)捕集裝置(zhi)在(zai)噴(pen)漆(qi)房的(de)(de)(de)下(xia)(xia)(xia)方,適(shi)用(yong)于大中(zhong)型(xing)工(gong)件。以水(shui)作為介質(zhi),采用(yong)上送風下(xia)(xia)(xia)抽風的(de)(de)(de)方式,使(shi)漆(qi)霧(wu)與水(shui)在(zai)噴(pen)漆(qi)室(shi)(shi)下(xia)(xia)(xia)部充分混合的(de)(de)(de)漆(qi)霧(wu)處理(li)設備。水(shui)旋(xuan)噴(pen)漆(qi)室(shi)(shi)平面可(ke)大可(ke)小,適(shi)合于大中(zhong)型(xing)工(gong)件的(de)(de)(de)高級(ji)噴(pen)涂(tu)。
水(shui)(shui)(shui)旋(xuan)(xuan)(xuan)噴漆(qi)(qi)房工(gong)作原理(li):新(xin)鮮空(kong)氣(qi)(qi)通(tong)過空(kong)調(diao)送(song)風(feng)(feng)(feng)裝置送(song)入水(shui)(shui)(shui)旋(xuan)(xuan)(xuan)噴漆(qi)(qi)室(shi)(shi)(shi)(shi)室(shi)(shi)(shi)(shi)體頂部的(de)(de)均(jun)(jun)壓(ya)室(shi)(shi)(shi)(shi),經均(jun)(jun)流調(diao)節器(qi)和(he)過濾層后(hou),以0.45m/s的(de)(de) 端面風(feng)(feng)(feng)速均(jun)(jun)勻地送(song)入室(shi)(shi)(shi)(shi)體內,自上而(er)下,將工(gong)件置入具有一定(ding)風(feng)(feng)(feng)速的(de)(de)均(jun)(jun)流層中,使(shi)飛濺的(de)(de)廢漆(qi)(qi)霧(wu)壓(ya)入水(shui)(shui)(shui)旋(xuan)(xuan)(xuan)噴漆(qi)(qi)室(shi)(shi)(shi)(shi)水(shui)(shui)(shui)旋(xuan)(xuan)(xuan)器(qi),水(shui)(shui)(shui)在高速氣(qi)(qi)流的(de)(de)沖(chong)擊下被霧(wu)化(hua)后(hou)和(he)廢漆(qi)(qi)霧(wu)充 分混(hun)合,從(cong)而(er)使(shi)漆(qi)(qi)霧(wu)被吸(xi)引到(dao)水(shui)(shui)(shui)中而(er)帶走(zou),含水(shui)(shui)(shui)份(fen)的(de)(de)空(kong)氣(qi)(qi)再經氣(qi)(qi)水(shui)(shui)(shui)分離后(hou),潔(jie)凈的(de)(de)空(kong)氣(qi)(qi)經排風(feng)(feng)(feng)系(xi)統送(song)入大氣(qi)(qi)中,其漆(qi)(qi)霧(wu)的(de)(de)凈化(hua)率≥98% ;而(er)含漆(qi)(qi)霧(wu)的(de)(de)水(shui)(shui)(shui)流入循(xun)環水(shui)(shui)(shui)池,通(tong)過凝(ning)聚凈化(hua)(水(shui)(shui)(shui)中定(ding)期添加專用(yong)凝(ning)聚劑)后(hou)由循(xun)環泵(beng)送(song)入到(dao)噴漆(qi)(qi)室(shi)(shi)(shi)(shi)循(xun)環使(shi)用(yong),漂(piao)浮的(de)(de)漆(qi)(qi)渣定(ding)期撈出后(hou)進行深埋或焚(fen)燒(shao)處理(li)。
水旋噴漆房(fang)應用范圍:家用電器(qi)、自行車(che)、家用及商用鋼家具、汽車(che)、摩托車(che)零(ling)部(bu)件(jian)及表面噴涂(tu)、儀器(qi)儀表外殼,電器(qi)柜(ju)、農用機械、運(yun)動器(qi)材、其它(ta)。
4. 無泵水(shui)幕噴漆房
無泵(beng)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)幕噴(pen)漆房采用空(kong)氣(qi)(qi)誘導提水(shui)(shui)(shui)(shui)(shui)(shui)(shui)形成(cheng)循(xun)環(huan)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)幕。含有漆霧(wu)(wu)(wu)的(de)(de)空(kong)氣(qi)(qi)在與水(shui)(shui)(shui)(shui)(shui)(shui)(shui)幕撞(zhuang)擊后,穿(chuan)過(guo)(guo)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)簾(lian)進入氣(qi)(qi)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)通(tong)道,與通(tong)道里的(de)(de)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)產生強(qiang)烈的(de)(de)混(hun)合,當進入集(ji)氣(qi)(qi)箱(xiang)后,流(liu)(liu)速突然降低,氣(qi)(qi)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)分(fen)(fen)離,空(kong)氣(qi)(qi)通(tong)過(guo)(guo)擋(dang)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)板后,被排(pai)(pai)風機 排(pai)(pai)放到(dao)(dao)大氣(qi)(qi)中;而(er)被分(fen)(fen)離的(de)(de)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)在集(ji)氣(qi)(qi)箱(xiang)匯集(ji)后流(liu)(liu)入溢(yi)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)槽,水(shui)(shui)(shui)(shui)(shui)(shui)(shui)從溢(yi)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)槽溢(yi)流(liu)(liu)到(dao)(dao)泛水(shui)(shui)(shui)(shui)(shui)(shui)(shui)板上形成(cheng)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)幕,流(liu)(liu)回水(shui)(shui)(shui)(shui)(shui)(shui)(shui)箱(xiang)。循(xun)環(huan)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)中添加特殊(shu)的(de)(de)絮凝劑,改變漆霧(wu)(wu)(wu)的(de)(de)粘附狀況,使漆霧(wu)(wu)(wu)結成(cheng)渣塊,便于(yu)(yu)清理。 原理:利用排(pai)(pai)風高速誘導提水(shui)(shui)(shui)(shui)(shui)(shui)(shui),將排(pai)(pai)風系(xi)統與提水(shui)(shui)(shui)(shui)(shui)(shui)(shui)系(xi)統合二為(wei)一,形成(cheng)無泵(beng)的(de)(de)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)循(xun)環(huan)系(xi)統,即省去(qu)了整個(ge)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)泵(beng)循(xun)環(huan)供水(shui)(shui)(shui)(shui)(shui)(shui)(shui)系(xi)統, 簡化了結構,減少了占地面積;實現無泵(beng)循(xun)環(huan)供水(shui)(shui)(shui)(shui)(shui)(shui)(shui)后,克服了現有各類水(shui)(shui)(shui)(shui)(shui)(shui)(shui)泵(beng)供水(shui)(shui)(shui)(shui)(shui)(shui)(shui)系(xi)統容易(yi)漆渣堵塞的(de)(de)致(zhi)命(ming)缺陷,維護簡便,設備性能可靠,不易(yi)出(chu)故障,使用方便; 由于(yu)(yu)含有漆霧(wu)(wu)(wu)的(de)(de)空(kong)氣(qi)(qi),經過(guo)(guo)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)幕、水(shui)(shui)(shui)(shui)(shui)(shui)(shui)簾(lian)、以及氣(qi)(qi)水(shui)(shui)(shui)(shui)(shui)(shui)(shui)通(tong)道內與水(shui)(shui)(shui)(shui)(shui)(shui)(shui)霧(wu)(wu)(wu)的(de)(de)強(qiang)烈混(hun)和攪拌(ban),形成(cheng)多級凈化過(guo)(guo)程,提高了凈化效率 。
無(wu)泵(beng)水幕噴(pen)(pen)(pen)(pen)漆(qi)房工(gong)(gong)作(zuo)(zuo)原理:工(gong)(gong)作(zuo)(zuo)時(shi)工(gong)(gong)件(jian)(jian)置于前(qian)室(shi)內(nei)(nei)設置的(de)(de)可旋(xuan)轉的(de)(de)工(gong)(gong)作(zuo)(zuo)平臺上,噴(pen)(pen)(pen)(pen)漆(qi)工(gong)(gong)在前(qian)室(shi)內(nei)(nei)面對工(gong)(gong)件(jian)(jian)噴(pen)(pen)(pen)(pen)漆(qi),前(qian)室(shi)內(nei)(nei)由于風機的(de)(de)抽吸作(zuo)(zuo)用形(xing)成由外而內(nei)(nei)的(de)(de)氣流,將噴(pen)(pen)(pen)(pen)漆(qi)形(xing)成的(de)(de)漆(qi)霧(wu)通(tong)過(guo)噴(pen)(pen)(pen)(pen)漆(qi)室(shi)處(chu)理后排(pai)(pai)出車(che)間,保證車(che)間內(nei)(nei)及(ji)噴(pen)(pen)(pen)(pen)漆(qi)工(gong)(gong)工(gong)(gong)作(zuo)(zuo)環境不被漆(qi)霧(wu)污染。同時(shi),漆(qi)霧(wu)通(tong)過(guo)噴(pen)(pen)(pen)(pen)漆(qi)室(shi)時(shi)被水處(chu)理后排(pai)(pai)放。通(tong)過(guo)式前(qian)室(shi)應用于中小型工(gong)(gong)件(jian)(jian)大批量的(de)(de)噴(pen)(pen)(pen)(pen)漆(qi)作(zuo)(zuo)業。工(gong)(gong)件(jian)(jian)用懸掛鏈從噴(pen)(pen)(pen)(pen)漆(qi)室(shi)的(de)(de)一側穿入噴(pen)(pen)(pen)(pen)漆(qi)室(shi),從另一側穿出,噴(pen)(pen)(pen)(pen)漆(qi)工(gong)(gong)在工(gong)(gong)件(jian)(jian)通(tong)過(guo)前(qian)室(shi)時(shi)完(wan)成噴(pen)(pen)(pen)(pen)漆(qi)工(gong)(gong)作(zuo)(zuo)。