東莞市卓鼎機械設備科技有限公司
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往復噴涂機的優勢和工作原理,現在好多噴(pen)涂(tu)廠都把(ba)人工線(xian)換成了全自(zi)動(dong)化程(cheng)度高的往(wang)復噴(pen)涂(tu)線(xian),但是你知道往(wang)復噴(pen)涂(tu)機的優勢在哪嗎(ma),以(yi)及(ji)它(ta)的工作(zuo)原理是怎樣的?下面講以(yi)下往(wang)復噴(pen)涂(tu)機的四(si)大優勢和工作(zuo)原理:
1、噴(pen)涂做業(ye):往(wang)復噴(pen)涂機的套膜、噴(pen)漆(qi)、清洗模具等工(gong)作(zuo)全(quan)部都(dou)是機器自(zi)動(dong)完成的并(bing)(bing)且(qie)可以同(tong)時(shi)進(jin)(jin)行(xing),但是人(ren)工(gong)線的這些做業(ye)只能人(ren)工(gong)做業(ye),并(bing)(bing)且(qie)還不(bu)能同(tong)時(shi)進(jin)(jin)行(xing);
2、噴(pen)涂(tu)(tu)質(zhi)量:人工(gong)噴(pen)涂(tu)(tu)時人手(shou)經常(chang)直接觸摸到工(gong)件(jian)油(you)污率高,使(shi)工(gong)件(jian)穩定(ding)性差,降低(di)了產(chan)品的(de)合格率;而往復(fu)噴(pen)涂(tu)(tu)機噴(pen)涂(tu)(tu)就減少了對(dui)工(gong)件(jian)的(de)接觸,使(shi)工(gong)件(jian)表面(mian)清潔,油(you)污率低(di)提高了產(chan)品質(zhi)量與合格率;
3、涂(tu)(tu)料(liao)用量:往復噴(pen)(pen)(pen)涂(tu)(tu)機噴(pen)(pen)(pen)涂(tu)(tu)時(shi)不(bu)但一次(ci)可(ke)以對多件(jian)(jian)產品進行噴(pen)(pen)(pen)涂(tu)(tu)而且涂(tu)(tu)料(liao)用量也可(ke)以做到控制,而人工噴(pen)(pen)(pen)涂(tu)(tu)不(bu)僅油量不(bu)易(yi)控制,噴(pen)(pen)(pen)涂(tu)(tu)工件(jian)(jian)時(shi)也只能單件(jian)(jian)噴(pen)(pen)(pen)涂(tu)(tu),容易(yi)導致涂(tu)(tu)料(liao)損耗大(da),使噴(pen)(pen)(pen)涂(tu)(tu)成本(ben)上(shang)升;
4、工(gong)作(zuo)環境(jing):傳統(tong)式(shi)的噴漆(qi)槽(cao)抽風(feng)系(xi)統(tong),人(ren)員操作(zuo)密集,工(gong)作(zuo)環境(jing)差(cha)難以得到有效改善,危害人(ren)體健康,使(shi)工(gong)人(ren)極易(yi)患上職(zhi)業(ye)病;而往復噴涂(tu)機(ji)不(bu)但有安全(quan)門噴漆(qi)室防塵罩等保護措施,還有多重的空氣凈化系(xi)統(tong),不(bu)但營造(zao)了良好的工(gong)作(zuo)環境(jing),還環保節能;
往復噴涂機的優勢和工作原理,往復噴涂機、單軸往復噴涂機的(de)(de)(de)主要工作(zuo)(zuo)部(bu)(bu)位是雙作(zuo)(zuo)用式(shi)雙作(zuo)(zuo)用式(shi)氣(qi)(qi)(qi)動(dong)液壓(ya)(ya)增(zeng)壓(ya)(ya)泵,換(huan)向機(ji)構為特殊(shu)形式(shi)的(de)(de)(de)先(xian)導式(shi)全氣(qi)(qi)(qi)控配氣(qi)(qi)(qi)換(huan)向裝(zhuang)置(zhi)。進入壓(ya)(ya)縮空氣(qi)(qi)(qi)后(hou),活(huo)(huo)塞(sai)(sai)移(yi)(yi)動(dong)到氣(qi)(qi)(qi)缸上(shang)端部(bu)(bu)或(huo)下端部(bu)(bu)時,使(shi)上(shang)先(xian)導閥或(huo)下先(xian)導閥動(dong)作(zuo)(zuo),控制氣(qi)(qi)(qi)流瞬(shun)間推動(dong)配氣(qi)(qi)(qi)換(huan)向裝(zhuang)置(zhi)換(huan)向,從(cong)而(er)便氣(qi)(qi)(qi)動(dong)馬達的(de)(de)(de)活(huo)(huo)塞(sai)(sai)作(zuo)(zuo)穩定連續的(de)(de)(de)往(wang)復(fu)運(yun)動(dong)。由(you)于活(huo)(huo)塞(sai)(sai)與涂(tu)(tu)(tu)料(liao)柱塞(sai)(sai)泵中的(de)(de)(de)柱塞(sai)(sai)剛性連接,并且,活(huo)(huo)塞(sai)(sai)的(de)(de)(de)面(mian)積比柱塞(sai)(sai)的(de)(de)(de)面(mian)積大。因而(er)使(shi)吸入的(de)(de)(de)涂(tu)(tu)(tu)料(liao)增(zeng)壓(ya)(ya)。被增(zeng)壓(ya)(ya)的(de)(de)(de)涂(tu)(tu)(tu)料(liao),經(jing)高壓(ya)(ya)軟管輸送到無(wu)氣(qi)(qi)(qi)噴(pen)(pen)(pen)槍(qiang),最后(hou)在無(wu)氣(qi)(qi)(qi)噴(pen)(pen)(pen)嘴處釋放(fang)液壓(ya)(ya),瞬(shun)時霧化后(hou)噴(pen)(pen)(pen)向被涂(tu)(tu)(tu)物(wu)表面(mian),形成涂(tu)(tu)(tu)膜層。而(er)往(wang)復(fu)噴(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)的(de)(de)(de)噴(pen)(pen)(pen)槍(qiang)可以利用傳感器跟(gen)隨工件進行移(yi)(yi)動(dong)噴(pen)(pen)(pen)涂(tu)(tu)(tu),從(cong)而(er)實現(xian)了自動(dong)化噴(pen)(pen)(pen)涂(tu)(tu)(tu)。
由于單軸往復噴涂機有著噴涂速度快、操作簡單、可批量生產、涂膜質量穩定、所需人工較少等優點使其在自動噴涂線、自動噴涂設備等噴涂行業得到了(le)廣泛(fan)的應用