東莞市卓鼎機械設備科技有限公司
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地址:東莞市塘(tang)廈鎮清湖(hu)(hu)頭(tou)社區清湖(hu)(hu)路9B號2棟
噴粉涂裝生產線主要由前處理電泳線、密封底涂線、中涂線、面涂線、精修線及其烘干系統組成。涂裝生產線全線(xian)工(gong)件輸送系統采(cai)用空中懸掛和地面滑橇(qiao)相(xiang)結合的機械化輸送方式,運行(xing)平穩(wen)、快(kuai)速便捷;采(cai)用PLC可(ke)控(kong)編程,根據生產工(gong)藝的實(shi)(shi)際(ji)要(yao)求編程控(kong)制——實(shi)(shi)行(xing)現場(chang)總線(xian)中心監控(kong),分區(qu)自(zi)動實(shi)(shi)現轉接(jie)運行(xing)。
涂裝自(zi)動化(hua)生產(chan)線三大類型特點
一、圓盤(pan)回轉同步裝配線(xian) 特(te)點:典型結構(gou)為(wei)圓盤(pan)。由凸輪操縱,4~24工(gong)(gong)為(wei),結構(gou)簡單、投資少、可(ke)靠、高精度、生(sheng)產率高、耐(nai)用(yong)、占用(yong)空間(jian)較(jiao)小。裝配空間(jian)有限、工(gong)(gong)序(xu)(xu)有限、運(yun)行(xing)(xing)速(su)度由最慢的工(gong)(gong)序(xu)(xu)確定(ding)、任(ren)一工(gong)(gong)序(xu)(xu)故障將(jiang)引起整機停(ting)止運(yun)行(xing)(xing)、柔性低。 適用(yong)場合:工(gong)(gong)序(xu)(xu)數較(jiao)小;產品具有大而穩定(ding)的批量;各工(gong)(gong)序(xu)(xu)時間(jian)相近。
二、直進式(shi)(shi)同步裝(zhuang)(zhuang)配線 特點:通常由(you)(you)凸(tu)輪操縱的分(fen)度裝(zhuang)(zhuang)置驅動,傳送(song)(song)方式(shi)(shi)可分(fen)為環(huan)行水面(mian)型(xing)和上下軌(gui)道型(xing),傳送(song)(song)帶通常為鏈式(shi)(shi)或鋼帶式(shi)(shi)。進年來傳送(song)(song)帶結合(he)件由(you)(you)精加工件取代沖壓件,并由(you)(you)滾(gun)珠軸承聯接。連續工序(xu)數多、簡單(dan)、可靠、精度合(he)理、耐用、裝(zhuang)(zhuang)配空間(jian)大(da),運動速度由(you)(you)最慢的工序(xu)確(que)定、任一工序(xu)故障將引起整機停(ting)止(zhi)運行、柔性低、成本及占地(di)均(jun)多于(yu)圓盤回轉式(shi)(shi)傳送(song)(song)機構(gou)。 適用場合(he):工序(xu)數比圓盤回轉裝(zhuang)(zhuang)配機構(gou)多;產品的兩(liang)邊均(jun)可安(an)排作(zuo)業,產品具有大(da)而(er)穩定的批(pi)量;各工序(xu)時間(jian)相近。
三、傳(chuan)送帶型板式非(fei)同步(bu)(bu)柔性(xing)噴粉涂裝生產(chan)線(xian)特(te)點(dian):精密托板由產(chan)送帶在工(gong)(gong)(gong)位間(jian)(jian)傳(chuan)動(dong),近(jin)年來價格不那(nei)么(me)昂貴的(de)商品(pin)部件的(de)應用(yong)已逐步(bu)(bu)廣泛。柔性(xing)遠(yuan)高(gao)于同步(bu)(bu)裝配線(xian);工(gong)(gong)(gong)序(xu)(xu)數(shu)不受(shou)(shou)限制;這(zhe)種自動(dong)化生產(chan)線(xian)容易在單工(gong)(gong)(gong)序(xu)(xu)與多工(gong)(gong)(gong)序(xu)(xu)之間(jian)(jian)組合(he),適應產(chan)品(pin)族(zu)內的(de)不同產(chan)品(pin),容易結合(he)手工(gong)(gong)(gong)與自動(dong)工(gong)(gong)(gong)序(xu)(xu),容易逐步(bu)(bu)實現(xian)自動(dong)化,相(xiang)對不容易受(shou)(shou)其他工(gong)(gong)(gong)序(xu)(xu)改變的(de)影(ying)響,有存放區時某一(yi)工(gong)(gong)(gong)序(xu)(xu)短期(qi)故障不致影(ying)響整個系(xi)統的(de)工(gong)(gong)(gong)作,裝配空間(jian)(jian)大,有定型的(de)傳(chuan)送部件。速度較低(一(yi)般(ban)每分鐘20個作業過程(cheng)),單位產(chan)品(pin)的(de)設備成(cheng)本高(gao)占地空間(jian)(jian)大。 適用(yong)場合(he):柔性(xing)要求高(gao);生產(chan)率要求不高(gao),一(yi)套(tao)系(xi)統完成(cheng)一(yi)族(zu)產(chan)品(pin)的(de)裝配,產(chan)品(pin)結構特(te)征變化適度;工(gong)(gong)(gong)序(xu)(xu)數(shu)多,各(ge)工(gong)(gong)(gong)序(xu)(xu)時間(jian)(jian)不相(xiang)近(jin)。