東莞市卓鼎機械設備科技有限公司
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往復噴涂機的優勢和工作原理,現(xian)在(zai)好(hao)多噴涂(tu)(tu)廠都把人工(gong)(gong)線(xian)換成了(le)全自動化程度高的(de)(de)往復噴涂(tu)(tu)線(xian),但是你知道往復噴涂(tu)(tu)機(ji)的(de)(de)優(you)勢在(zai)哪嗎,以及(ji)它的(de)(de)工(gong)(gong)作原(yuan)理是怎(zen)樣的(de)(de)?下(xia)面講(jiang)以下(xia)往復噴涂(tu)(tu)機(ji)的(de)(de)四大優(you)勢和工(gong)(gong)作原(yuan)理:
1、噴涂(tu)做(zuo)業(ye):往復噴涂(tu)機(ji)的套膜、噴漆、清洗模具等工(gong)作全部都是(shi)機(ji)器自動完成的并(bing)且可以同時進(jin)行,但是(shi)人工(gong)線的這些做(zuo)業(ye)只能人工(gong)做(zuo)業(ye),并(bing)且還不能同時進(jin)行;
2、噴(pen)涂質量(liang):人工(gong)噴(pen)涂時(shi)人手經常直(zhi)接觸摸到工(gong)件(jian)(jian)油(you)污(wu)(wu)率(lv)高(gao),使工(gong)件(jian)(jian)穩定性差,降低了產品的(de)合格率(lv);而(er)往復噴(pen)涂機噴(pen)涂就減少了對(dui)工(gong)件(jian)(jian)的(de)接觸,使工(gong)件(jian)(jian)表面清潔,油(you)污(wu)(wu)率(lv)低提高(gao)了產品質量(liang)與合格率(lv);
3、涂(tu)(tu)(tu)料(liao)(liao)用量(liang)(liang):往復噴涂(tu)(tu)(tu)機噴涂(tu)(tu)(tu)時(shi)不(bu)但一(yi)次可以對多(duo)件產品進(jin)行(xing)噴涂(tu)(tu)(tu)而且(qie)涂(tu)(tu)(tu)料(liao)(liao)用量(liang)(liang)也可以做到控(kong)制,而人工(gong)噴涂(tu)(tu)(tu)不(bu)僅(jin)油量(liang)(liang)不(bu)易控(kong)制,噴涂(tu)(tu)(tu)工(gong)件時(shi)也只能單件噴涂(tu)(tu)(tu),容易導(dao)致(zhi)涂(tu)(tu)(tu)料(liao)(liao)損(sun)耗大(da),使噴涂(tu)(tu)(tu)成本上(shang)升;
4、工(gong)(gong)作(zuo)(zuo)環境(jing):傳統式的(de)噴(pen)(pen)漆槽抽風系統,人(ren)員操作(zuo)(zuo)密(mi)集(ji),工(gong)(gong)作(zuo)(zuo)環境(jing)差難以(yi)得(de)到有效改善,危(wei)害人(ren)體健(jian)康,使工(gong)(gong)人(ren)極易患(huan)上職(zhi)業(ye)病;而往復噴(pen)(pen)涂機不但有安(an)全門噴(pen)(pen)漆室防塵(chen)罩等保(bao)護(hu)措施,還(huan)有多重的(de)空氣凈化系統,不但營造了(le)良好的(de)工(gong)(gong)作(zuo)(zuo)環境(jing),還(huan)環保(bao)節能;
往復噴涂機的優勢和工作原理,往復噴涂機、單軸往復噴涂機的(de)(de)主(zhu)要工作(zuo)(zuo)部(bu)(bu)位是雙作(zuo)(zuo)用式雙作(zuo)(zuo)用式氣(qi)(qi)動(dong)(dong)(dong)(dong)液壓(ya)增壓(ya)泵(beng),換向(xiang)機(ji)構為特殊形式的(de)(de)先導式全氣(qi)(qi)控配氣(qi)(qi)換向(xiang)裝(zhuang)置。進(jin)(jin)入(ru)壓(ya)縮空氣(qi)(qi)后,活塞(sai)移動(dong)(dong)(dong)(dong)到(dao)(dao)氣(qi)(qi)缸上端部(bu)(bu)或下端部(bu)(bu)時,使上先導閥或下先導閥動(dong)(dong)(dong)(dong)作(zuo)(zuo),控制(zhi)氣(qi)(qi)流瞬間推(tui)動(dong)(dong)(dong)(dong)配氣(qi)(qi)換向(xiang)裝(zhuang)置換向(xiang),從(cong)而(er)(er)便氣(qi)(qi)動(dong)(dong)(dong)(dong)馬達的(de)(de)活塞(sai)作(zuo)(zuo)穩(wen)定連(lian)續(xu)的(de)(de)往復運動(dong)(dong)(dong)(dong)。由于活塞(sai)與涂(tu)料柱塞(sai)泵(beng)中的(de)(de)柱塞(sai)剛性連(lian)接,并(bing)且(qie),活塞(sai)的(de)(de)面積比柱塞(sai)的(de)(de)面積大。因而(er)(er)使吸入(ru)的(de)(de)涂(tu)料增壓(ya)。被增壓(ya)的(de)(de)涂(tu)料,經高壓(ya)軟管輸送到(dao)(dao)無氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)槍,最(zui)后在無氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)嘴(zui)處釋放液壓(ya),瞬時霧化后噴(pen)(pen)(pen)(pen)(pen)向(xiang)被涂(tu)物(wu)表面,形成涂(tu)膜層(ceng)。而(er)(er)往復噴(pen)(pen)(pen)(pen)(pen)涂(tu)機(ji)的(de)(de)噴(pen)(pen)(pen)(pen)(pen)槍可以利用傳感器跟隨(sui)工件(jian)進(jin)(jin)行移動(dong)(dong)(dong)(dong)噴(pen)(pen)(pen)(pen)(pen)涂(tu),從(cong)而(er)(er)實現了自動(dong)(dong)(dong)(dong)化噴(pen)(pen)(pen)(pen)(pen)涂(tu)。
由于單軸往復噴涂機有著噴涂速度快、操作簡單、可批量生產、涂膜質量穩定、所需人工較少等優點使其在自動噴涂線、自動噴涂設備等噴涂(tu)行業得到了廣泛的應用