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涂裝自動化生產線三大類型特點

發布時間:2018-10-22 09:32:37  瀏覽次數:

  噴粉涂裝生產線主要由前處理電泳線、密封底涂線、中涂線、面涂線、精修線及其烘干系統組成。涂裝生產線全線工(gong)件輸送(song)(song)系統采用空中懸掛和地(di)面(mian)滑橇相結合的機械化輸送(song)(song)方式(shi),運行平穩、快速便捷(jie);采用PLC可(ke)控編(bian)程,根據生產工(gong)藝的實(shi)際要(yao)求編(bian)程控制——實(shi)行現(xian)場總(zong)線中心監控,分區自動實(shi)現(xian)轉接運行。

  涂裝自動化生產線三大類型(xing)特(te)點

  一、圓盤回轉(zhuan)同(tong)步(bu)裝配(pei)線(xian) 特點(dian):典型(xing)結構(gou)為(wei)圓盤。由凸(tu)輪操縱,4~24工(gong)(gong)為(wei),結構(gou)簡單、投資少、可(ke)靠(kao)、高精(jing)度、生產(chan)率高、耐用(yong)、占用(yong)空(kong)間(jian)(jian)較(jiao)小(xiao)。裝配(pei)空(kong)間(jian)(jian)有(you)限(xian)(xian)、工(gong)(gong)序有(you)限(xian)(xian)、運(yun)行速度由最慢(man)的工(gong)(gong)序確定、任(ren)一工(gong)(gong)序故障將(jiang)引起整機(ji)停止(zhi)運(yun)行、柔性低。 適用(yong)場合:工(gong)(gong)序數(shu)較(jiao)小(xiao);產(chan)品具有(you)大而穩定的批(pi)量;各工(gong)(gong)序時間(jian)(jian)相近。

  二、直進(jin)式(shi)同(tong)步(bu)裝配(pei)線 特點(dian):通常由(you)(you)凸輪(lun)操縱的(de)分(fen)度裝置驅動,傳(chuan)送(song)(song)(song)方式(shi)可分(fen)為環行水(shui)面型和(he)上下軌道(dao)型,傳(chuan)送(song)(song)(song)帶通常為鏈式(shi)或鋼帶式(shi)。進(jin)年來傳(chuan)送(song)(song)(song)帶結合(he)件由(you)(you)精加工(gong)(gong)件取(qu)代(dai)沖(chong)壓件,并由(you)(you)滾珠(zhu)軸(zhou)承(cheng)聯接。連(lian)續(xu)工(gong)(gong)序(xu)數多、簡單、可靠、精度合(he)理、耐用、裝配(pei)空間(jian)大(da),運動速度由(you)(you)最慢的(de)工(gong)(gong)序(xu)確定、任一工(gong)(gong)序(xu)故障(zhang)將引起整機(ji)(ji)停(ting)止運行、柔性低、成本(ben)及占地均多于圓(yuan)盤(pan)回轉式(shi)傳(chuan)送(song)(song)(song)機(ji)(ji)構。 適用場合(he):工(gong)(gong)序(xu)數比圓(yuan)盤(pan)回轉裝配(pei)機(ji)(ji)構多;產品的(de)兩(liang)邊均可安排(pai)作(zuo)業,產品具有大(da)而穩定的(de)批量;各工(gong)(gong)序(xu)時間(jian)相(xiang)近。

  三、傳(chuan)(chuan)送(song)帶(dai)型(xing)(xing)板式非同(tong)步柔(rou)性噴粉涂裝(zhuang)生產線特點:精密托板由產送(song)帶(dai)在(zai)工(gong)(gong)(gong)位(wei)(wei)間傳(chuan)(chuan)動,近(jin)年來價(jia)格(ge)不(bu)那么昂貴的(de)(de)商品(pin)部(bu)件的(de)(de)應(ying)用已逐步廣泛。柔(rou)性遠高(gao)于同(tong)步裝(zhuang)配線;工(gong)(gong)(gong)序(xu)數(shu)不(bu)受限制;這(zhe)種自動化(hua)生產線容(rong)易(yi)(yi)在(zai)單工(gong)(gong)(gong)序(xu)與(yu)多工(gong)(gong)(gong)序(xu)之間組合(he),適應(ying)產品(pin)族內(nei)的(de)(de)不(bu)同(tong)產品(pin),容(rong)易(yi)(yi)結合(he)手(shou)工(gong)(gong)(gong)與(yu)自動工(gong)(gong)(gong)序(xu),容(rong)易(yi)(yi)逐步實現自動化(hua),相(xiang)(xiang)對不(bu)容(rong)易(yi)(yi)受其他工(gong)(gong)(gong)序(xu)改變的(de)(de)影響(xiang),有(you)存放區時某一(yi)工(gong)(gong)(gong)序(xu)短期故(gu)障不(bu)致(zhi)影響(xiang)整個系統的(de)(de)工(gong)(gong)(gong)作,裝(zhuang)配空間大(da),有(you)定型(xing)(xing)的(de)(de)傳(chuan)(chuan)送(song)部(bu)件。速度(du)較低(一(yi)般每分(fen)鐘20個作業過程),單位(wei)(wei)產品(pin)的(de)(de)設備(bei)成(cheng)本高(gao)占地(di)空間大(da)。 適用場合(he):柔(rou)性要求高(gao);生產率(lv)要求不(bu)高(gao),一(yi)套系統完成(cheng)一(yi)族產品(pin)的(de)(de)裝(zhuang)配,產品(pin)結構特征變化(hua)適度(du);工(gong)(gong)(gong)序(xu)數(shu)多,各(ge)工(gong)(gong)(gong)序(xu)時間不(bu)相(xiang)(xiang)近(jin)。


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